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Measuring point audit
We identify where continuous readings are needed between lab samples
A line of reusable sensors and transmitters for DO, pCO2, pH, foam and VCD, feeding straight into your PLC and SCADA. Calibration and service happen in Russia, without waiting on imports.
Imported sensors mean long lead times and outside service. For pCO2 and VCD it is especially hard to keep the measuring point available, swap sensors quickly, and calibrate locally.
AMAI Sensor removes that dependency. The process engineer sees sensor readings directly in the control system and reacts to changes faster, while local service cuts repair time.
We identify where continuous readings are needed between lab samples
We pick the right parameters for the bioprocess: DO, pCO2, pH, foam or VCD
We install the sensors and transmitters and calibrate them locally
We feed readings into the PLC, SCADA and the batch history
Continuous readings close the gaps between lab samples and give the process engineer data to react faster.
One of the largest pharmaceutical manufacturers in Russia
Before: there was no continuous DO, pCO2 and VCD profile between lab samples. Process deviations were caught late.
What we did: inline measurement channels feed the control system and the batch history in real time.
What changed: the process engineer sees how the process develops between samples and can adjust aeration, mixing, feed rate or harvest timing sooner.
600 batches a year x 4 samples per batch x cost per sample x share of manual samples. Batch losses, gas consumption and output changes are not included.
We will get in touch and shape a solution for your production task.