On the line
- Sensors at the line's entry and exit
- Efficiency screen next to the site
- Logging output, defects and micro-stops
- Connecting to the PLC, SCADA or equipment signals
OEE
Output
Downtime
Defects
The system counts output, defects and efficiency in real time, logs downtime and its causes, helps call in the right team fast, and gives management a clear picture of losses.
AMAI Efficiency brings together sensors on the line, a screen next to the equipment, an app for the operator or shift lead, alerts for technical teams, and a management dashboard.
The system does more than say whether the line is running well. It explains where efficiency is lost, why stops repeat, who responds, and how long it takes to fix.
The system links the line, the people and management reports into one chain, so no event gets lost between the shift, the mechanic and the manager.
One production site ties together equipment, local data processing and the shift screen. What follows is not a mockup, it is pieces of an installed system.
Sensors track product movement and line state. A local module collects events, and the screen shows output, pace and downtime without any manual data entry.
Enter your line's parameters. The calculator estimates how much time and money short stops quietly cost you over a year.
The direct cost of the time a line loses to repeated short stops.
The line has stopped, or efficiency has dropped below a threshold
The operator picks a standard cause or adds a comment
The shift lead calls the right team through the interface
The system logs who took the task and when they arrived
The task closes once the problem is fixed
Data feeds the shift report and cause analytics
We study the line, equipment, sensor points, staff roles and current reports
We install sensors or connect to the PLC, then set up data collection and the efficiency screen
We set up the operator app, the reference list of causes, and event alerts
We add mechanic, electrician and picker roles, task status and response tracking
We build shift, daily and weekly reports by loss, line and team
Once there is enough history, we add hints for common stop causes
The system turns scattered events on the line into one digital picture of production.
We will get in touch and shape a solution for your production task.